stuffed stuff: Hatty Hattington from BattleBlock Theater

September 18, 2009

in stuffed stuff

I was still a little sick after I came back from PAX. I had a couple days of rest, and I finally started making “birthday gifts” for Dan Paladin. (the creator of Alien Hominid and Castle Crashers) His birthday was on September 14th, and they posted that they’d gladly accept “fan art gifts” for his birthday on the Behemoth dev blog. I love making plush, especially for someone’s birthday. “Master Chief from Halo”, “Legrye the water emperor”, “Dana doll” and “Dude from Kick in the Head comic” were all made for birthdays.

Hatty from BattleBlock Theater
Created and stuffed: September 2009

EDIT: Check out the Behemoth dev blog to see the pictures of Dan with my plushes!

Anyway, I wanted to make the characters he’s created. While I was looking for images, a lot of screenshots from their newest game “Game #3″ (working title, will be released in 2010) BattleBlock Theater popped up. In the trailer, there are still shots of this cube head guy with a pilgrim hat (not exactly, but very similar) with a huge green gem. He looked so adorable and I had a lot of white fleece fabric left. My boyfriend particularly liked the golden whale that floats around dropping gold. I wasn’t sure what kind of materials I’d use for the golden whale, but I just started making the cube head guy first. (see the “Golden whale” post for the details.)

I made a pattern for his head first, which was just a cube. I work with fleece a lot because it’s cheap and plushy, but it also stretches quite a bit. I knew that fleece wouldn’t hold the cube shape once stuffed, so I cut felt using the same pattern and put it on the inner side of fleece to hold the shape and sew it together. (it was two layer of fabric, one side was fleece and the other side was felt.) I didn’t know how it’d turn out, but after I lightly stuffed it, it looked pretty good.

cube inside out

cube inside out

Next I made pattern for his body. The easiest way is to make a body with two pieces of fabric, front and back. But if you do this, it’ll usually create a pinch on the base of arms and legs. So I made each arm and leg with two pieces. I also made the main body with two pieces with a tuck around his crotch on both front and back to avoid a pinch.

Then I moved onto the hat. I had never made a plush hat before and I was worried how difficult it’d be. Without having any plans, I just tried making patterns for the top piece and side piece, cut felt out and sewed them together. Then I made patterns for the brim and a skinny long piece around the brim, cut the felt and I sewed them together. Finally I made a pattern for the bottom part, cut felt and sewed it on. You’ll need a bit of practice to sew a straight piece to a circle piece, but it’s not that hard especially if it’s felt. I usually use a lot of pins to hold the fabric together. I stuffed it and I was surprised that it looked pretty much like I pictured. I really didn’t expect for the hat to turn out okay the first time. :P I made the band around the hat with cotton and the buckle with felt and put it on.

Originally, I wanted the hat to be removable, but I didn’t want to put velcro on his head. I thought that the velcro would be too noticeable, so I just sewed the hat onto the head. I had buttons which I used for a previous plush project and they was perfect for his eyes. For his mouth, I glued a leather trimming I had.

The tears were last minute idea. He cries in the trailer, so I made tears with felt for the pictures, but I didn’t know how to make it removable. I wanted to try putting a small loop of elastic string on the tears so you could hang it from the buttons but I was shipping them that day, and didn’t have the time to go get the material. When I was packing the plush to ship off, I just made a hook out of paper clip, and glued/sandwiched it with two pieces of felt and somehow it worked!

This project took about 10 hours, I believe. (including the time to make patterns) I didn’t have the time to sew the “AnnaTheRed tag” on though… But it still was a lot of fun to make this guy. It was pretty simple, everything worked out okay. I can’t wait for the game to come out!

For more pictures of this plush, visit stuffed stuff: Hatty from BattleBlock Theater set

You can check out more stuffed stuff set on my flickr.

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{ 9 comments… read them below or add one }

JLickNo Gravatar September 18, 2009 at 5:29 pm

LMFAO! I love it. Wanna put it in stores or make a life-sized version? I WOULD BUY IT!


NatalieNo Gravatar September 19, 2009 at 7:10 am

oh wow, I absolutely adore your brilliance and originality! First it’s with the amazing bento ( my fav is sleeping totoro!!) and now with these cute as a button plush toys. You should make studio ghibli plushes! They would be incredibly kawaiiii!! XOXOX keep up the great work – you truly make my day at work lol.


Guppy taroNo Gravatar September 21, 2009 at 12:15 am

I’m so excited you’re making blog entries specifically for your ‘stuffed stuffs’ now. :3

To see you remodel ‘Cube head’ into a glorious plush form is just too much to handle. x.x
Will you consider doing a basic “how to” in future? :D


HeidiNo Gravatar September 24, 2009 at 1:04 pm

You should make these and sell these. I’m sure if you can’t do licensed characters, you are creative enough to come up with your own. I know that my girls would want them. If I had younger children again, they would love them too. :) Wouldn’t it be even cooler if you could make them have internet counterparts like webkins? I wonder what that would take…


Larry V.No Gravatar May 13, 2014 at 7:33 pm

You should really sell these! I would buy these plushes. please get back to me if you can or cannot sell these @ larry_velazquez55@yahoo.com


joNo Gravatar August 11, 2014 at 3:36 pm

Hi Anna. My son is an massive fan of Battleblock theatre. He has autism, and can get pretty obsessed with stuff. He will be 12 at the end of September and I would love to be able to get him some of the plush characters. Is there any way I can purchase them please? :)


AlexNo Gravatar April 30, 2015 at 5:42 pm

Hi I’m Alex I love what made. And I love Hatty so much!!!!!!!!!!! And I was wondering if you could make one to also my character in castle crashers is Hatty. In Battle block theater I’m trying to make my prisoner look like Hatty. Also my friends and I made a book and we want to no if we can publish it. Thanks, alex


Lisa MathewsNo Gravatar December 14, 2015 at 8:17 pm

Hello! First of all I think you did an excellent job! I am wondering if there is any possibility that you would be interested in making one and selling it? My son only Christmas wish is for Hatty Hattington plush doll and of course they don’t sell them. If not my heart is broken but I understand, I would like to know if you can recommend a pattern I could use to make one?? Thanks for your help in advance. I certainly appreciate any bit of info you can help with.


HannahNo Gravatar July 26, 2016 at 1:55 am

Hi :) :) I am also making a Hatty plushy for my friend but I am finding it hard to do a hat. I really love the hat you made for Hatty but I can’t really follow the instructions. :( I would really love to make a hat like that one. Would you be able to show a step to step? :D :D :D
Thanks, Hannah. :)


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